Arc Resistance
- The ability of a
material to resist carbonizing when
directly exposed to an arc. Commonly
measured by its life in seconds in the
ASTM D495 test. Important property in,
say, switch insulation.
Cantilever Strength
- The strength of a beam
that is loaded at one end and supported
at the other.
Coefficient of thermal expansion
- the fractional change
in dimension of a material for a unit
change in temperature.
Corona
- An electrical discharge
caused by ionization of the gas
surrounding a conductor when the voltage
exceeds a certain critical value. Ozone
is produced in an oxygen atmosphere and
this attacks most electrical insulation.
Creep Distance
- The distance along a
surface of an insulator between one
conductor and another.
Flashover vs. puncture, insulators
- a dielectric failure
through the air around the insulator
rather than through the insulation. A
flashover failure is preferred when
testing because it is nondestructive.
Flexural Modulus
- measures the relation
between the applied load and the amount
of bending; in other words, the
stiffness of a material.
Flexural Strength
- The strength of a
material in bending. the load is applied
to a beam supported at each end.
IEC Tracking Test
(Also Comparative Tracking Index)
- a track test for low voltage
applications (0-600 volts) that will
discriminate between material with low
track resistance.
Impact, notch izod
- a measure of how much
energy is absorbed by a test specimen
when broken by a moving weight. This
test relates to the brittleness of a
material or its ability to withstand
abuse.
Impulse
- a very short, high
voltage potential applied to electrical
equipment to simulate the effect of
lightning or switching surges.
Insulation resistance
- when a voltage is
applied across a layer of insulation,
the amount of leakage current that will
flow through it is determined by the
voltage divided by the insulation
resistance.
Laminate
- a material made of
layers bonded together.
NEMA
- National Electrical
Manufacturer's Association.
Oxygen index
- a ranking of the ease
of ignition of a material. A higher
number means a greater percent of oxygen
is necessary to make the material burn
in a standard test.
Parallel electric strength
- two holes are drilled
through the material (usually two inches
apart), electrodes are inserted, and
voltage the voltage is run up to
breakdown. The material is stressed
parallel to its laminations is the same
way as it would be when components like
terminals are mounted on it.
Permittivity
- Indicates the ability
of a material to store electrical energy
when a voltage is applied to it. This
may be considered a desirable property
or an electrical loss depending on the
application.
Perpendicular electric strength
(dielectric strength)
- a measure of the maximum voltage that
a material will withstand before
breaking down. A material is sandwiched
between two electrodes. If the sample is
small the air surrounding it may break
down first causing a flashover around
the surface of the sample from one
electrode to the other. To reduce this
tendency, tests are frequently run in
oil. The rate of rise of voltage and how
long it is applied are also important to
the test and its results
Polyester, thermoset
- a family of resins
formed by the reaction of a dibasic
organic acid and a polyhydric alcohol.
Notable for fast cure, the unusual
variety of processing methods available,
and its combination of excellent
physical , electrical, heat and chemical
properties at reasonable cost.
particularly compatible with reinforcing
glass fibers.
Pultrusion
- a continuous molding
process for producing extrudable shapes
with reinforced thermoset materials.
Specific Gravity
- the weight of a
material compared to the weight of an
equal volume of water.
Strike distance
- on a standoff insulator
or bushing, the shortest distance
through the air from one conductor to
another.
Temperature resistance
- the ability of a
material to maintain its properties at
elevated temperatures.
Thermal conductivity
- the relative ability of
a material to conduct heat.
Thermoplastic
- a plastic that can be
formed or melted repeatedly when heated
enough. The change with temperature is
physical rather than chemical. Some
examples are nylon, polycarbonate, and
polyethylene.
Thermoset
- a plastic that
undergoes a non-reversible chemical
reaction when it is cured. Subsequent
heating will not melt it. Examples are
polyester, phenolic, melamine, epoxy,
and silicone.
Track resistance, incline plane test
- the ability of a
material to resist the formation of a
carbonized track when a high voltage is
applied to it.
Underwriters Laboratories
- UL is an independent,
non-profit testing organization for
public safety.
UL flame resistance
- there are many tests.
The UL subject 94 flame test is perhaps
the most widely used. There are three
degrees of severity for thermosets, 94
V-O, 94 V-1, 94 HB, 94 V-O indicates the
most flame resistant materials.
UL indexing tests
- the three major sources
of electrically caused fires are glowing
wires, arcing parts, and tracking
situations. The following tests rate
materials in their resistance to these
hazards: Hot wire ignition, high amp arc
ignition, and high voltage track rate.
UL temperature index
- the temperature at
which a material can be aged for 11,000
hours and have a physical or electrical
property (usually flexural strength and
dielectric strength respectively) reach
half its original value.
Water absorption
- in an electrical
insulation, water absorption does not
directly mean anything, but generally a
material that absorbs little or no water
will also be more dimensionally stable
and have a smaller reduction of
electrical properties when wet.